LSAW (Longitudinally Submerged Arc Welded Steel pipes) in leaflets plate as raw material, the steel plate in the mold or molding machine pressure (volume) into using double-sided submerged arc welding and flaring from production.
UOE mill adopts Uing and Oing forming
According to different customers' requirements, the welded pipe can be expanded by mechanical or hydrostatic expander to enhance the dimension accuracy, and eliminate the residual stress.UOE pipes Specifications
- Throughput: 400,000 MT
- Outside Diameter :Φ508-Φ1118mm (20"-44")
- Wall Thickness : 6.4-25.4mm (1/4"-1")
- Ouality Standards : API, BS, ASTM , JIS, DIN, GB , ISO, DNV
- Length :9-12.2m (30'-40')
- Grades : GB/T9711 L190-L555 (API 5L A-X80)
JCOE (J-ing, C-ing and O-ing) process
This is the first large diameter longitudinal submerged arc welded (LSAW) pipe production line in China .The mill adopts continuous axis contorting J-C-O(J-ing, C-ing and O-ing)process with characteristics of high forming accuracy and efficiency as well as balanced distribution of forming stress.JCOE pipes Specifications
- Throughput: 300,000 MT
- Outside Diameter :Φ406-Φ1829mm (16"-72")
- Wall Thickness :6.0-25.4mm (1/4"-1")
- Ouality Standards :API, BS, ASTM , JIS, DIN, GB , ISO, DNV
- Length :3-12.2m (10'-40')
- Grades :GB/T9711 L190-L555(API 5L A-X80)
Steel plate ultrasonic flaw detector
The device is controlled by microcomputer, which can automatically identify the flaw in the steel plate, give alarm, locate and mark according to the set standard of flaw detect and inspection; besides, it can comprehensively evaluate the inspection result, determine the flaw grade and print the inspection report forms as well. It has the characteristics such as easy operation and high inspection efficiency.Steel plate ultrasonic flaw detector
Adopt the standard software function of Vision LE contrail controller and German original controller for industry only. Three cutting torches can work synchronously and cut the bevel rapidly and precisely, offer the eligible slabs for the next working procedureEdge milling machine
Cutter head can fluctuate automatically according to the plate shape, that's to say, on the basis of plate roughness the cutter head can adjust its position automatically so that it can cut the same shape and dimension of bevel on both sides. In addition, the milling speed and quantity are adjustable according to steel grade, wall thickness and the shape of bevel. The coherence of cutter head and plate clamping system guarantees the invariable parameters during the entire milling process; accordingly it ensures the milling quality and lays a good foundation for the success of subsequent welding.Pre-bending
According to different specification, pressing the two edges of the steel plate with the matched moulds to make round arcs that have some curvature, lest the straight edge influencing the roundness of the pipes.Forming
Numerical control system adopts the international advanced CAD MAN of Belgium LVD Company. There are 16 numerical control shafts on the main and the assistant devices. Through the inspection feedback of the four grating rulers, the four main cylinders can be controlled accurately and act synchronously, all the above ensure the forming qualityEnd squaring & tack welding machine
The semifinished pipes will be seam-linked and backing-welded, all the procedure is continuous. All the above ensures the good pre-weld quality and the high efficiencyManufacturing Process: